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Electromechanical
Assembly & Test

DFF offers a spacious, clean, climate controlled assembly area with extensive testing capabilities. We build complex electro-mechanical assemblies to discrete orders, kanban, or forecasts with releases.

Our team of highly skilled technicians are capable of handling all of your assembly needs. We manage an extensive supply base. This allows DFF to deliver quality products at a competitive price.

Design for Assembly

DFF is always willing to help our customers with design improvements. DFF has the experience, equipment, resources, and the knowledge to reduce your costs and help improve your products and processes. From development to production, our engineering professionals are committed to helping you enhance your design. Our goal is to ensure quality and reliability at a competitive price, right from the start. We have many tools that allow our customers can see these benefits. DFF has the capability to 3D print to help with concept stage components. We also have a fully equipped tool room for prototyping. Lastly, we have state-of-the-art engineering software that allows us to explore and discuss the finest details of your design.

Assembly Capabilities

DFF offers a spacious, clean, climate-controlled assembly area with extensive testing capabilities. We build complex electro-mechanical assemblies to discrete orders, kanban, or forecasts with releases. Our team of highly skilled technicians can handle all your assembly needs. We have strong familiarity with the following concepts/topics.

  • Building to customer BOM and print requirements
  • Thermal Products
  • ESD Protection
  • Detailed Work Instructions
  • Lean Concepts
  • Real Time SPC
  • TUV/UL/CSA Certifications
  • Drop or International Shipments
  • Supply Chain Management
  • Vapor Degreasing

Our Services

In addition to electromechanical assembly, DFF Corp offers a variety of other services including:

 

Torch Brazing

DFF specializes in torch brazing copper to copper tubing and fittings. All other brazing is outsourced to a certified DFF supplier.

 

Nitrogen Leak Detection

DFF has a variety of methods in which nitrogen leak tests are performed. The most common are the pressure drop test method and the air/underwater test method.

 

Hydrostatic Leak Detection

DFF performs hydrostatic leak detection to test pressure vessels for strength and leaks.

 

Helium Leak Detection

DFF conducts both vacuum and pressure leak detection to industry standards or customer specification.  DFF manufactures the custom tooling required to perform testing on units.

 

Hi-Pot/Ground Continuity Testing

Hi-Pot testing will test the insulation of components carrying electric current. Ground Continuity Testing tests for any shorting of electrical components. DFF will test to industry standards or to meet customer requirements using customer supplied connections.

Additional Services offered by dff corp

  • Supply Chain Management
  • Thermal Products
  • Functional Test Equipment
  • ESD Protection
  • Flow & Pressure Testing
  • Vacuum Vapor Degreasing
  • Detailed Work Instructions
  • Lean Concepts
  • Real Time SPC
  • TUV/UL/CSA Certifications
  • Drop or International Shipments

Manage Supply Base

One of the keys to delivering a quality electro-mechanical assembly, on-time, to our customers, is our supply base. DFF has 400 active suppliers. Our suppliers are considered our partners. We utilize a thorough process for the vetting of potential suppliers. DFF measures performance of all our key suppliers. We want our newer suppliers to be successful. Therefore, we make every effort to get to know them and their company. This is achieved by frequent tele-communications, thorough documentation, and site visits. Our suppliers are measured quarterly for their performance. DFF Corp. has established a goal of 10,000 PPM (parts-per-million) for all our suppliers. These reports are calculated and reported to our suppliers. Any challenges that a supplier may be having are managed aggressively to help in their success. As our supplier quality policy reads:

 

All DFF Corp. suppliers are an integral part of our organization; therefore, DFF Corp. will cooperatively work with our suppliers to assure that their products meet the necessary standards to ensure customer satisfaction.

 

We will place, whenever possible, the facilities of our company at the disposal of our suppliers to help them with any problems they may encounter in supplying materials to our specifications and to aid them in developing better means for production and quality improvement.        

We Can Meet your electromechanical Assembly Needs

DFF Corp. offers the equipment, resources, and experience necessary to tackle even the most complex electromechanical assemblies. We provide turnkey solutions assembled precisely to your standards, regardless of industry.

To learn more about our extensive facilities and capabilities, contact our team today.