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Assembly & Test Services

Highly Skilled Technicians
& Robust Offerings

Whether you are looking for a partner to complete complex electro-mechanical assemblies to discrete orders, Kanban or forecasts with releases, you’ve found one, in DFF. Our highly skilled technicians are capable of handling electromechanical assembly & test services, but more than that, our team ensures quality and reliability at a competitive price, right from the start of your project.

Our professionals have familiarity and expertise with the following:

  • Building to customer BOM (Bill of Materials) and print requirements
  • Following detailed work instructions
  • Incorporating LEAN concepts
  • Offering real time SPC (Statistical Process Control)
  • Meeting TUV/UL/CSA certification standards
  • Offering ESD (Electrostatic Discharge) protection
  • Performing drop or international shipments
  • Meeting the needs of thermal product production
  • Supply chain management
  • Vapor degreasing

In addition, we offer the following services:

  • Torch Brazing: We specialize in torch brazing copper to copper tubing and fittings.
  • Nitrogen Leak Detection: We offer pressure drop or air/underwater testing methods.
  • Hydrostatic Leak Detection: Turn to DFF to test pressure vessels for strength and leaks.
  • Helium Leak Detection: Both vacuum and pressure leak detection is performed to industry standards or customer specification using custom tooling.
  • Hi-Pot/Ground Continuity Testing: DFF will test to industry standards or to meet customer requirements using customer supplied connections. Hi-Pot testing will test the insulation of components carrying electric current. Ground Continuity Testing tests for any shorting of electrical components.

We perform our services in our spacious, clean, climate-controlled assembly area or in our testing area that allows our extensive testing capabilities to be carried out in-house. To meet capacity needs and to keep customer costs down, we occasionally call upon a network of trusted supplier partners.

Our Partners

One of the keys to delivering a quality electro mechanical assembly to our customers is establishing and vetting a trusted supply base. Our more than 400 active suppliers act as partners and extensions of our team. Having this robust team in place allows us to deliver quality products at competitive prices.

Our process:

  • Vetting: All potential suppliers undergo a thorough vetting process. This ensures all products are assembled with pinpoint accuracy.
  • Communications: We want our newer suppliers to be successful. Therefore, we make every effort to get to know them and their company. This is achieved by frequent telecommunications, thorough documentation and site visits.
  • Performance Evaluations: DFF measures performance of all key suppliers regularly, with formal reports conducted quarterly.

We Can Meet Your Electromechanical Assembly Needs

We possess the equipment, resources and experience necessary to tackle even the most complex electromechanical assemblies. To learn more about our extensive facilities and capabilities, or to discuss how DFF can deliver a turnkey solution to meet your needs, contact our team today.